Top Products

For Boiler OEMs and Repair Companies

The Ultimate Guide to the Top Products for Boiler OEMs and Repair Companies

High labor costs and increasing shortages of skilled labor are constant stressors for many Boiler OEMs and Repair Companies. With labor accounting for a significant chunk of your operational costs, efficiency has never been more important.  

When a boiler breaks down and is out of commission, every second counts in returning it to operational status. Time is critical in these scenarios, with every minute of downtime increasing opportunity costs.  

To help you keep costs down and maintain high levels of performance, we created the Guide to the Top Products for Boiler OEMs and Repair Companies to showcase our curated collection of top products. Each product featured in this guide is designed to help you streamline operations, reduce downtime, and improve overall productivity.  

As you explore our offerings, remember that our resource center, detailed product catalog, and live chat with customer service experts are all available on our newly updated website.  

Combination beading expander

Combination Beading Expander

One of our standout products is the Combination Beading Expander. This all-in-one device simplifies the installation process by allowing you to expand the tube to fit securely in the tube sheet while simultaneously forming a bead on the tube end. This dual functionality not only ensures a tight and secure fit but can be done with minimal training or experience.

By streamlining the tube installation process, the combination beading expander helps cut labor costs by 50% to 65% by turning three operations into one process.

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Series 116 Expander

Series 116 Expander

The Series 116 Expander is a self-feeding, flaring tube expander designed specifically for boiler tube installation and maintenance. This 4-roll expander ensures smooth, uniform expansion and flare of boiler tubes with minimal effort, enhancing the quality and speed of installations. Its design includes four expanding rolls and two flare rolls, allowing it to simultaneously flare and roll with minimal indentation, making it ideal for HRT and other firetube boilers.

By delivering consistent and precise expansions, this tool minimizes the risk of tube damage and ensures a reliable seal. This means fewer repairs, reduced downtime, and increased overall efficiency.

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Series 22 expander

Series 22 Expander

Specifically crafted for precise expansion in tight spaces, the Series 22 Expander makes tube expansion operations run smoother. Designed for use in boiler rooms, repair shops, railroads, and rolling in firetube boilers where flaring isn't required, this expander features a hardened steel revolving thrust collar for non-jamming operation and maximum resistance to abrasion.

Its compact design allows for work close to walls or adjacent tubes, and the self-retained rolls and suitability for far end rolling with a reverse taper mandrel and extension drive make it an essential tool for maintaining high productivity in boiler repair operations.

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Series 114 expander for boilers

Series 114 Expander

The Series 114 Expander from TC Wilson has a 4-roll design, tailored for parallel expanding and double flare rolling of boiler tubes. The double flare roll feature is particularly noteworthy, as it enhances the structural integrity of the tube installation, making it durable and robust. Ideal for applications in water tube boilers, firetube boilers, economizers, and air heaters. This expander is self-feeding and features self-contained rolls.

This tool is one of our most popular boiler products because it helps you save time by simultaneously expanding and flaring tubes. The tool's unique self-feeding mechanism also helps streamline the installation process, significantly reducing downtime and increasing operational efficiency.

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Hydraulic Tube Cutter

Hydraulic Tube Cutter

Our Hydraulic Tube Cutter is engineered for quick and efficient cutting of boiler tubes to the right projection from the tube sheet. Utilizing hydraulic power, it delivers smooth, clean cuts with minimal effort, reducing the risk of tube deformation and enhancing cut quality. Remarkably, it can cut a 2-inch outer diameter tube in just 8 seconds, significantly saving time for boiler repair companies.

Featuring an adjustable collar, the Hydraulic Tube Cutter ensures precise cutting every time, which is essential for maintaining boiler system integrity. This precision helps reduce downtime and boost productivity, making it ideal for various boiler applications, including water tube boilers, firetube boilers, economizers, and air heaters.

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Electric Tube Roller

Electric Tube Roller

Our Electric Tube Roller sets itself apart with its ability to maintain constant speed throughout the rolling process, even at varying torque settings. This feature not only enhances efficiency but also accelerates the rolling process compared to traditional tube rollers which saves you time. In addition to its speed, this roller operates quietly, offering a more comfortable working environment compared to other rollers on the market.

Ideal for a range of tube installation tasks, this tool combines reliability with user-friendly operation. Its consistent speed and reduced noise levels make it a valuable tool for professionals seeking both performance and comfort in their work environments.

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Upgrade Your Processes With Our Top Products

At TC Wilson, we’re driven by a commitment to innovation and quality in every product we offer. The guide above is meant to show off our curated collection of top products for boiler OEMs and repair companies so that you can boost your efficiency with these tools. Our top priority is delivering unparalleled expertise to our valued customers, which we demonstrate through our dedication to customer satisfaction, reliability, and the diverse range of high-performance tools we provide. When your boilers operate at their best, and your business runs smoothly, we know we’ve achieved our goal. 

Explore our full product lineup today to discover how TC Wilson can enhance your repair operations with industry-leading boiler products that have next day shipping available.